Dimensional Measurement Services Center
The production process is always under control, preferably in mass production (mechanical parts, molded products) with 3D Inspection solutions. Effective in checking sizes and tolerance with 3D scanners and specialized software. Semi-automatic testing process. The full-size inspection program is carefully compiled once and reused for the next “n” products at a rapid pace.
3DS Company applies 3D comparison between CAD files and 3D scan data to quickly identify manufacturing defects and help you not only to detect defects in this product but, through that, find hidden kernels.
High-precision 3D scanning technology is applied to inspect the surface of any complex part, not just in a few positions but can be in different sizes and even whole surfaces.
With a modern equipment system that meets the VDI-2634 inspection standards, 3DS can provide very high-resolution and accurate 3D scanning services. This also helps to effectively check part machining errors and especially check GD&T (Geometric Dimensioning and Tolerancing) errors faster and more efficiently than traditional CMM machines.
One of the most valuable uses of 3D scanning is 3D inspection. 3D scanning data allows you to take inspection measurements at key locations, similar to traditional inspection methods but providing a more intuitive picture of the 3D Geometric Dimensioning of the product. This helps determine the right manufacturing process to ensure the required shape and size. Moreover, it helps identify implicit problems before they become costly problems.
Some needs for domestic 2D/3D inspection:
Dimensional Inspection of products:
Plastic injection, Metal casting, CNC milling and turning. Or check the mold processing quality on-site.
F.A.I 3D inspection (Mold acceptance testing)
Color map help to quickly and intuitively identify positions that deviate from the imposed drawing tolerances: arcs radius, deviations caused by errors in CNC machining such as tool changes that still have residuals, material deformations of the injection molding or molding process.
The GD&T geometry error checking is highly reliable by means of 3D scanning of the entire surface. The report template is flexibly customized according to the needs of customers, like inspection and exporting PDF files.
In particular, in the case of bulk checking, it is possible to create a Template program - check and export a comprehensive report based on the drawing with an unlimited number of dimensions and tolerances to be measured.
*F.A.I (First Article Inspection)
Pipe parts are especially difficult to measure on a traditional CMM. Because it can miss important information that is hard to determine, such as bend radius, weld flange, or positions of cylindrical deformation. While using 3D scanning, we can see everything.
Large Volume Inspection
The shipbuilding, aviation, and automotive industries always require specialized measurement methods. Photogrammetry is one of the effective solutions being widely used today. This solution allows measurement, inspection, and detection of construction errors at assembly positions, such as the curved profile of a ship’s hull, or the mounting gap of car body parts.
Photogrammetry helps save production costs and shorten construction time while improving safety in manufacturing.
TYPICAL 3D INSPECTION PROJECTS
COMPREHENSIVE 3D TECHOLORY SOLUTIONS
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